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PC/ABS Alloy
PC/ABS H801
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Categories:
Modified material
Keywords:
Jishuo
- Product details
- 应用
-
Product Features
PC/ABS alloy has the excellent heat and weather resistance, dimensional stability and impact resistance of PC resin, and the processability of ABS. JS products are independently developed, halogen-free and environmentally friendly, with high cost-effective-ness, and can be used as a corresponding substitute for some imported products.
Application Areas
It can be applied to automo- tive interior and exterior decoration, home appliances and electrical appliances, 3C electronic product shells, energy storage shells, electric vehicle license plates, toys and other fields.
Performance Metrics
Test items
Standard
Condition
H801
F800
F810
Density
GB/T1033
25±2℃
g/cm3
1.10
1.18
1.20
MFR
GB/T 3682
260℃/5KG
g/10min
25
50
70
Ash
GB/T17037.4
MD
%
0.4~0.6
0.4~0.6
0.4~0.6
Tensile
GB/T 1040.1
50mm/min
MPa
49
50
55
Elongation at Break
GB/T1040.1
50mm/min
%
30
50
50
Flexural
GB/T9341
2.0mm/min
MPa
80
80
85
Flexural Modulus
GB/T9341
2.0mm/min
MPa
2300
2100
2100
IZOD Impact
GB/T1843
2.75J
KJ/m2
35
50
45
HDT
GB/T1634.1
0.45MPa
℃
98
90
98
Flame Retardant
UL-94
1.5mm
Class
HB
2.0mm
HB
V0
V0
UL No.
E525676
Equivalent Model
TAIRILAC AC2300
TAIRILAC AC3100
TAIRILAC AC3100AF
Notes:
The performance after dyeing may differ from the above values.
The performance parameters of each material specification in the table are typical values tested in the laboratory and are only for reference and not as quality standards.
Injection molding process recommended parameters
Model
H801
F800 F810
Notes
Drying Temperature(℃)
90~105
80~95
Drying temperature and time are affected by production environment humidity, product packaging and storage conditions,dryer
equipment conditions,product structure and requirements and other related factors,and can be adjusted according to the situation.
Drying time(h)
2~4
2~4
Melting Temperature(℃)
210~270
200~260
Try to avoid temperatures above 300℃ and do not stay fora long time to prevent the molecular weight from decreas- ing.If the machine is stopped formore than 15 minutes,airinjection treatment is required.
Feeding
Speed(rpm)
50~100
50~100
Adjust according to plasticizing effect and cycle.
Backpressure(Mpa)
0~10
0~10
If there is no color dispersion requirement, the lower the better,generally less than 10,and usually no back pressure is required.
Mold Temperature(℃)
60~80
60~80
Higher mold temperatures for PC/ABS material yield superior flow properties and reduced stress, while lower temperatures result in slower stress release, shorter cycles, and compromised product integrity. Adjustments should be made based on specific product requirements. Injection Pressure(Mpa)
30~120
30~100
The actual injection pressure refers to the material temperature,mold temperature,product size and structure,wall thickness and machine equipment conditions,etc.The lowest pressure that meets the production.
Residual Amount(%)
10~50
10~50
Refer to the colorand appearance for adjustment.
In addition, PC/ABS flame retardant materials are prone to screw coking, nozzle clogging or nozzle splashing, colorimpact, etc.when the machine equipment is unstable or downtime is long. Itis recommended to eject the remaining material in the screw when downtime, and use ordinary grade materials to clean the machine and the screw.
Others:
[1]The above values are for reference only.The above process can be adjusted according to different machine models, different molds and product requirements.
[2]Do not allow hot melt adhesive to remain in the injection molding machine for a long time during the injection cycle.
FAQS
Q
The basic components of color masterbatch are
A
1. Pigments or dyes Pigments are further divided into organic pigments and inorganic pigments Commonly used organic pigments include: phthalocyanine red, phthalocyanine blue, phthalocyanine green, lightfast scarlet, macromolecular red, macromolecular yellow, permanent yellow, permanent violet, azo red, etc. Common inorganic pigments include: cadmium red, cadmium yellow, titanium dioxide, carbon black, iron oxide red, iron oxide yellow, etc.
2. Carrier The base material of color masterbatches. Specialized color masterbatches typically use the same resin as the finished product as the carrier, ensuring the best compatibility between the two. However, the carrier's flowability must also be considered.
3. Dispersants Promote uniform dispersion of pigments and prevent re-agglomeration. The melting point of dispersants should be lower than that of the resin, with good compatibility with the resin and strong affinity for the pigments. The most commonly used dispersants are: low-molecular-weight polyethylene wax, stearate salts.
4. Additives Such as flame retardants, brighteners, antibacterial agents, anti-static agents, and antioxidants. Unless specifically requested by the customer, these additives are generally not included in color masterbatches.
Q
What are the different types and grades of color masterbatches?
A
Color masterbatches are commonly classified into the following categories:
1. By carrier: PE color masterbatches, ABS color masterbatches, PVC color masterbatches, EVA color masterbatches, etc.
2. By application: such as injection molding and extrusion color masterbatches, blow molding and film blowing color masterbatches, spinning color masterbatches, etc.
Each type can be further divided into different grades, such as:
1. High-grade injection molding and extrusion color masterbatches: commonly used for packaging boxes, toys, appliance housings, and other high-grade environmentally friendly products.
2. Standard injection molding and extrusion color masterbatches: commonly used for general daily necessities, industrial containers, etc.
3. High-grade blow molding color masterbatches: used for ultra-thin products, food-grade packaging bags, and blow molding coloring.
4. Standard blow molding color masterbatches: used for general packaging bags and woven bags in blow molding coloring.
5. Spinning masterbatch: Used for coloring textile fibers.
6. Low-grade masterbatch: Used for manufacturing low-grade products with low color quality requirements, such as trash cans and low-grade containers.
7. Special-purpose masterbatch: Masterbatch manufactured using the same carrier material as the plastic type specified by the user for the product.
8. General-purpose color masterbatch: General-purpose color masterbatch is relatively convenient but has more drawbacks. Our technical staff recommends that users select specialized color masterbatch.
Analysis: The heat resistance grade of specialized color masterbatch is generally suitable for plastic products, and it can be used safely under normal temperatures. However, it may cause varying degrees of discoloration under the following conditions:
1. Temperature exceeds normal levels.
2. Extended downtime.
Note: The above is an analysis and response to questions from peer companies by the professional technical staff of Dongguan Jushuhengda Chemical Co., Ltd. - Dongwei Jin Plastic (Color Masterbatch) Products Factory. It is not intended as a comprehensive solution. Specific solutions should be determined based on actual production processes and material selection. We welcome inquiries from peer companies via phone or in person. The consultation hotline is available 24 hours a day.
Q
What are the advantages of color masterbatches and pigments?
A
Advantages of color masterbatch: Environmentally friendly, non-toxic, odorless, and smoke-free, the products produced have a smooth and lustrous surface. The solid colors are stable and do not exhibit poor dispersion phenomena such as color spots, stains, or streaks, unlike other pigments. This not only reduces costs but also minimizes degradation of plastic caused by repeated heating, thereby preserving the inherent properties of the plastic. It also reduces the need for additional additives, decreases environmental pollution in the factory, and effectively meets national environmental protection standards.
Certificate

Top 10 Fastest-Growing Companies in Dongguan in 2018

2018 Zhangmutou Main Business Revenue Growth Award

Top 10 Color Masterbatch Companies in 2019

2019 Advanced Unit
Company Strength
We specialize in high-performance masterbatches, functional compounds, and injection-grade PETG materials, and continue to lead advancements in polymer material innovation. Our expertise in formulation design and scalable manufacturing enables us to support the most demanding industrial applications.
We are dedicated to developing and producing materials of the highest quality. Our unwavering commitment to the continuous improvement of polymer solutions is the key to expanding performance capabilities and empowering customers with reliable, value-driven materials.
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